Screen Printing for Bulk Orders
Crisp, durable prints with Pantone-matched colours and ultra-low unit costs at volume. Ideal for 50–5,000+ tees, event merch and retail runs.
When screen printing is the best choice
The setup cost pays off at 50–5,000+ units.
1–3 spot colours, bold graphics, solid fills.
Exact brand matches in plastisol or water-based inks.
For photo-quality, small runs or mixed fabrics, consider DTF transfers.
How pricing works (simple)
- Screens: one screen per colour/position. Fewer colours = lower setup and faster print.
- Quantity: unit price drops with volume; reorders reuse screens where possible.
- Print size/placements: chest, back, sleeve; oversized fronts/backs available.
Ink options
Plastisol (most popular)
Vibrant, opaque colours with great wash durability. Ideal for bold graphics on light or dark garments.
Water-based & discharge
Soft hand feel that sinks into the fabric. Best on 100% cotton. Discharge bleaches the base for bright colours on dark tees.
Special effects
Metallics, neons, puff, high-density and glow. Great for limited editions and brand launches.
Specs & sizing
| Item | Guideline | Notes |
|---|---|---|
| Max print size | ~32 × 45 cm (oversize) | Standard chest/back ~28 × 35 cm |
| Colours per design | 1–6 colours typical | Spot colours with Pantone match available |
| Fabrics | Best on cotton / cotton-rich | Poly blends okay with correct inks |
| Placements | Front/back, sleeve, hem labels | Tag-prints (inside neck) available |
Artwork & file setup
Preferred files
- Vector (AI/EPS/PDF) with spot colours named (Pantone if possible)
- High-res PNG/PDF at 300 DPI if raster art
- Separate layers for each colour help speed approvals
Tips for best results
- Avoid ultra-thin hairlines; keep strokes ≥ 0.4–0.5 mm
- Convert text to outlines; embed links/images
- Provide placement sizes (e.g., chest 28 cm wide)
Need help? Our graphic design team can create separations and prepare print-ready files.
Turnaround & MOQ
- MOQ: typically 50+ for best value (we’ll quote lower quantities if needed).
- Speed: most runs ship in 5–7 working days after proof approval; rush options available.
- Reorders: we store screens (where possible) to reduce your next setup costs.
Screen print vs DTF vs Embroidery
| Method | Best for | Pros | Consider |
|---|---|---|---|
| Screen print | 50–5,000+ tees with 1–3 colours | Lowest unit cost at volume; Pantone accurate; classic finish | Setup costs per colour; not ideal for photo art |
| DTF transfers | Mixed fabrics, small–medium runs, full colour | Unlimited colours, fast, sleeves/hoods/legs easily | Slight transfer feel vs water-based screen |
| Embroidery | Workwear, polos, caps, fleeces | Premium stitched look; long-lasting | Not for photo art; priced by stitches |
Find Answers to your Questions
We recommend 50+ for strong value, but we can quote lower if you need. For very small runs, DTF is usually more cost-effective.
Yes. Provide Pantone C/U references and we’ll ink-mix to match. We always send a digital proof; physical strike-offs available for large orders.
We can, with suitable inks and blockers, but for speed and colour reliability on polyester we usually recommend DTF transfers.
Vector (AI/EPS/PDF) is best for spot colours. High-res PNG/PDF at 300 DPI also works. Convert text to outlines, name colours, and note print sizes.
Wash inside-out at 30–40 °C, avoid bleach and harsh chemicals, and line dry where possible. Do not iron directly over the print.
Create Custom Clothing Your Customers Will Love
the rest – sizing, printing and fast delivery. Professional, high-quality custom clothing that
helps your brand look sharp and feel memorable.